4.5.18. Check of a condition of a bent shaft
The engine of the M119.97 series with the adjusting bearing
Details of installation of a bent shaft with the adjusting bearing
|
|
|
1, 3, 19, 21, 25 — the Bolt
2, 28 — Laying
4, 22 — the Engraver
5 — the Pulley of a bent shaft
6 — the Damper of tortional fluctuations
7 — the Nave
8 — the Asterisk of a bent shaft
9 — the Bent shaft
10 — the Spline
11 — the Top insert of the radical bearing
12 — Nizhny Novgorod an insert of the radical bearing |
13 — the Top adjusting bearing (insert) with an oil opening
14 — Nizhny Novgorod the adjusting bearing (insert)
15 — the Top insert of the conrod bearing
16 — the Disk of 4.5 mm
17 — the Drive plate 1.5 mm thick and with a diameter of 296 mm
18 — the Drive plate 1 mm thick and with a diameter of 287 mm
20 — the Gear wreath of a flywheel
23, 29 — Nuts
24 — the Finger
26 — the Arm
27 — the Magnet |
Details of installation of a bent shaft with the adjusting bearing are presented on сопр. illustrations. Dimensional characteristics of a bent shaft are provided in Specifications.
Designation of inserts of radical bearings and installation of a bent shaft
|
|
| 1. Establish covers of radical bearings, observing designation and starting with the first. The adjusting surface of the block of cylinders - is asymmetric, covers of a bent shaft can be established only in one situation. |
|
2. Grease a carving part and contact surfaces of nuts and tighten their moment 50 Nanometers.
3. Grease a carving part and contact surfaces of side bolts of M10x40, establish them with laying and tighten the moment 50 Nanometers. |
| 4. Measure an opening under the radical bearing in the A, V and S directions at two levels (conicity). If diameter of an opening is more than admissible or has conicity, establish on the interfaced cover surface a plate (max. to 0:02 mm). |
|
| 5. Insert the lower insert and establish a cover of the radical bearing. Tighten nuts and side bolts the moment of 50 Nanometers. |
|
| 6. Measure diameters of openings and write down them. |
|
| 7. Measure diameters of radical necks and define a radial gap of bearings of a bent shaft. Achievement of the required radial gap can be reached by replacement of inserts. |
|
| 8. Measure width of a neck of the radical bearing. Define an axial gap of a bent shaft. Repair inserts are delivered the increased size. |
|
9. Oil inserts and a bent shaft motive and establish a bent shaft.
|
|
Inserts with oil channels are established from above! |
|
| 10. Tighten covers of radical bearings in the order specified illustrations. |
|
|
11. Measure an axial side play of a bent shaft.
12. Turn a bent shaft by hand and check ease of its rotation. |
|
|
Designation of inserts of conrod bearings and their installation
|
|
| 1. Check conrod bolts. |
|
2. Insert inserts of conrod bearings, establish covers of rods with inserts and tighten nuts or bolts the moment of 35 Nanometers.
3. Measure diameter of an opening under a conrod neck and write down it.
4. Measure width of a conrod neck and define a radial gap of conrod bearings.
5. Grease inserts, a bent shaft, pistons and cylinders with motive oil. Install pistons and rods.
6. Tighten nuts and bolts of fastening of conrod covers. |
| 7. Measure an axial side play of rods. |
|
|
Engines of the M119.97/98 series with persistent half rings
Details of installation of a bent shaft with persistent half rings
|
|
|
1, 3, 19, 21, 25 — Bolts
2, 4, 22, 28 — Laying
5 — the Pulley of a bent shaft
6 — the Damper of tortional fluctuations
7 — the Nave
8 — the Asterisk of a bent shaft
9 — the Bent shaft
10 — the Spline
11 — the Top insert of the radical bearing of a bent shaft
12 — Nizhny Novgorod an insert of the radical bearing of a bent shaft
13 — the Top persistent half rings
14 — the Lower persistent half rings |
15 — Connecting rods
16 — the Disk 4.5 mm thick
17 — the Drive plate 1.5 mm thick with a diameter of 296 mm
18 — the Drive plate 1 mm thick and with a diameter of 287 mm
20 — the Gear wreath of a flywheel
23, 28 — Nuts
24 — the Finger
26 — the Arm
27 — the Magnet
29 — M5 Nut
30 — the Damper of tortional fluctuations with a pulley
31 — the Gear wreath of a flywheel (only on models with Motronic control system) |
Dimensional characteristics of a bent shaft are provided in Specifications.
