4.7. 6-cylinder diesel engines (OM603.971)
Removal
Removal and installation of the engine
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1 — the Forcing pump 2 — the Inlet pipe 3, 7 — Decorative panels 4 — an air cleaner Cover 5 — the Air inlet pipe 6 — Conducting of the engine 9 — the Oil heater 10 — the Pump of the amplifier of steering |
11 — the Dual pump 12 — the conditioner Compressor 13 — a generator drive Belt 14 — the Fan 15 — the fan Coupling 16 — the Radiator 120 — the Battery |
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1. Remove the lower protective guard of the engine. 2. Disconnect system of release. 3. Disconnect a negative wire from the battery (120). 4. Disconnect an air inlet pipe (5). 5. Uncover the air cleaner (4). 6. Remove decorative panels (3) and (7). 7. Disconnect a branch pipe (2) from a turbocompressor. 8. Turn off AT tubes from clamps. 9. Disconnect a longitudinal rack and the bridge. 10. Disconnect a cowl cable. 11. Remove a radiator (16). 12. Weaken cooling system branch pipes between the engine and a body and disconnect them. 13. Remove the fan (14). 14. Remove the coupling of the fan (15). 15. Take off a belt of the drive of the generator (13). 16. Remove the compressor of the conditioner (12). 17. Disconnect an electrical wiring between the engine and a body. 18. Disconnect conducting sockets from sensors of pressure and level of oil. 19. Disconnect a starter electrical wiring. 20. Remove conducting of the engine. 21. Remove liquid from the tank of the pump (10) of the amplifier of steering. 22. Disconnect the forcing pump (1) or the dual pump (11) and branch pipes between the engine and a body. 23. Unscrew the oil heater (9). |
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Removal and installation of the engine
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17 — a transmission Radiator 18 — the Sensor of provision of coupling 19 — a speedometer Shaft 20 — the gear shifting Lever 21 — Draft of gear shifting 22 — the Heat-shielding guard 23 — the Arm 24 — the engine Shock-absorber 25 — the Restrictive arm of the engine |
492 — the Driveshaft 495 — the Intermediate bearing of the driveshaft 500 — the Nut L2 — the Inductive sensor of speed L3 — the speed Sensor S16/1 — the Switch of blocking of a starter Y31/1y1 — AT |
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1. Disconnect the pipeline of an otdatchik of provision of coupling (18). 2. Turn off a shaft of a speedometer (19) and the inductive sensor of a speedometer (L2). 3. Unscrew the sensor of the speed (L3). 4. Turn off an arm (23). 5. Disconnect a heat-shielding guard (22). 6. Unscrew the driveshaft (492). 7. Disconnect the intermediate bearing (495) of the driveshaft. 8. Weaken a nut (500) of the intermediate bearing. |
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Removal and installation of the engine
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26 — the Back support of the engine 28 — the Forward support of the engine 50 — the Cross-piece |
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Design of a back support of a suspension bracket of the power unit (bottom view)
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1 — the Support 2 — the Cross-piece 3 — an engine Arm 6 — M10x105 Bolt |
7 — M8x15 Bolt 9 — M8x25 Bolt 10 — M10x25 Bolt 11 — Transmission |
Design of a back support of a suspension bracket of the power unit (side view)
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1 — the Support 2 — the Cross-piece 3 — the Arm 6 — M10x105 Bolt |
7 — M8x15 Bolt 8 — M8x32 Bolt 9 — M8x25 Bolt |
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At installation of a back support track correctness of its arrangement |
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1. Turn off a cross-piece (50). 2. Attach the elevator to the engine. 3. Turn off a back basic arm of the engine (26). The design of a back support is shown on сопр. illustrations. 4. Turn off bolts of fastening of forward support of the engine (28) from below. 5. Lift the engine by means of the elevator.
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Installation
Installation is carried out as it should be, the return to removal.