90fcb7d0

8.6.7. Dismantling and assembly of an intermediate shaft

Details of installation of an intermediate shaft

Intermediate shaft

5 — the Lever of inclusion of 4-/5-y transfers
6 — the Fork of inclusion of 4-/6-y transfers
7, 12, 13, 30 — Lock rings
8 — the Axial bearing
9, 35, 36 — the Frictional ring
10 — the Dish-shaped spring
11 — Laying
14, 25 — the Synchronizer
15, 26 — inclusion Couplings

16, 23, 31 — synchronizer Rings
17, 23a, 31a — Ring-shaped springs
18 — Kosozubaya a gear wheel of the 4th transfer
19, 21, 34 — Needle bearings
20 — the Intermediate shaft
22 — Kosozubaya a gear wheel of the 3rd transfer
27 — the Fork of inclusion of 2-/3-y transfers
29 — the Lever of inclusion of 2-/3-y transfers
33 — Kosozubaya a gear wheel of the 2nd transfer

Dismantling

 PERFORMANCE ORDER

1. Turn the lever (5) of inclusion of the 4/5th of transfers on 90 ° and remove it together with a fork (6) and the coupling (15).

2. Having hooked the screw-driver, remove a lock ring (7). Remove the axial bearing (8), a frictional ring (9), a dish-shaped spring (10), laying (11) and a lock ring (13) from the conducted shaft.

3. Reinstall a lock ring (7).

4. Remove a lock ring (12) of the synchronizer (14) from the conducted shaft.

5. Remove from the conducted shaft the synchronizer (14), a kosozuby gear wheel of the 4th transfer (18) with a ring (16) and the needle bearing (19).

6. Remove from the conducted shaft of laying (36) and a frictional ring (35).

7. Remove from a shaft a kosozuby gear wheel of the 2nd transfer (33) with a ring of the synchronizer (31) and the needle bearing (34).
8. Remove a synchronizer ring from a kosozuby gear wheel of the 2nd transfer.
9. Remove the lever of inclusion of the 2/3rd of transfers with a fork and the coupling. Turn the lever on 90 ° and remove a fork.
10. Remove a lock ring (30) of the synchronizer of the 2/3rd of transfers (25).
11. Remove the synchronizer (25) 2/3rd of transfers and a kosozuby gear wheel of the 3rd transfer (22 with a ring (23) and the needle bearing (21) from the conducted shaft.
12. Remove a ring of the synchronizer (23) from a kosozuby gear wheel of the 3rd transfer (22).

Assembly

 PERFORMANCE ORDER

1. Install the synchronizer (25) on the conducted shaft by an edge towards a kosozuby gear wheel of the 3rd transfer (22) (shooters).

2. Make sure that the lock ring (30) is correctly established in a groove.

3. Install the coupling of the 2/3rd transfer (26) on the conducted shaft so that (2) grooves were directed to vents.

4. The blocking element of the lever of switching has to be established towards a kosozuby gear wheel of the 3rd transfer (22).

5. Press a ring of the synchronizer of the 4th transfer on a kosozuby gear wheel until the ring-shaped spring is established in a groove.


Further installation is carried out as it should be, the return to removal.