8.6.4. Removal and installation of an intermediate case
Details of installation of an intermediate case
Details of installation of an intermediate case
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20 — the Conducted shaft
33 — Kosozubaya a gear wheel of the 2nd perelecha
35, 65, 73, 78 — External holders of bearings
36, 44, 49a, 66 — Laying
45 — the Lock ring
46 — the Shaft of transfer of a backing
47, 55, 60 — Needle bearings
48 — a backing Gear wheel
49 — the Intermediate plate
51 — the Nave
52 — Kosozubaya a backing gear wheel |
53 — a synchronizer Ring
57, 61 — Plugs
58 — the Synchronizer
59 — Kosozubaya a gear wheel of the 1st transfer
62 — the Coupling of inclusion of the 1st transfer
63 — an inclusion Fork
64 — the inclusion Lever
65 — the Frictional ring
67 — the Sheet spring
69 — the Bolt
70 — the Ball bearing |
Removal
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| 1. Remove a lock ring (45). Remove a gear wheel of a backing (48) with the needle bearing and two laying (44) shaft of a backing (46). |
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| 2. Remove a kosozuby gear wheel (52) transfers of a backing with a nave (51) by means of a stripper and remove the needle bearing (55). |
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| 3. Remove from the conducted shaft the lever (64), a fork (63) and the coupling (62) inclusions of the 1st transfer. |
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| 4. Remove the synchronizer (58) 1-y/zadney of transfers together with the plug (57) of transfer of a backing. |
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| 5. Remove from the conducted shaft a kosozuby gear wheel of the 1st transfer (59) with a ring of the synchronizer (63) and the needle bearing (60). |
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| 6. Having hooked two screw-drivers, take a frictional ring (65) and the plug (61) so that the frictional ring (65) acted approximately on 3 mm. If the plug is strongly pressed, it needs to be heated slightly. |
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| 7. Remove a frictional ring and the plug by means of a stripper. |
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| 8. Turn off bolts (69) of fastening of the holder. |
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| 9. Remove an intermediate case (49) from the transmission. |
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| 10. By means of a stripper remove a kosozuby gear wheel of the 2nd transfer (33) and the ball bearing (70) with the holder (73). |
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| 11. Remove from the conducted shaft a kosozuby gear wheel of the 2nd transfer (33) and laying (36). |
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Installation
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1. Press the ball bearing (70) in an intermediate plate and fix by the holder (73). Tighten bolts (69) with effort of 30 Nanometers. |
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2. Replace laying. |
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3. By means of a press, press an intermediate plate on the conducted shaft and the case of the transmission. |
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4. Establish laying (66) on a frictional ring (65). |
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5. Install the synchronizer (58) by a flange towards a conic gear wheel (59) of the 1st transfer. Heat the plug approximately to 80 °C. |
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6. Insert a fork into the lever so that the short shoulder (shooter) settled down towards the backing coupling. |
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Further installation is carried out as it should be, the return to removal.
